Inaccurate Fence on Makita Mitre Saw
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Inaccurate Fence on Makita Mitre Saw
I have a Makita Mitre Saw MLS100, which is solidly built and powerful, but which has an odd problem. The fence is a substantial aluminium casting which presents 2 vertical faces, one on either side of the saw blade, linked together by an integral curved bar. The 2 faces should stand in the same plane but in my case they are slightly inclined to one another. If you place a long straight edge on the bed it will touch the fence at both outer ends but the inner ends are set back by 3mm. This means that if you set the left hand part of the fence square to the blade with a set square, and check the right hand part, it is several degrees off square. So if I want to cut say 10mm off a plank to square it up, it does that well, but if you want cut in the middle of a long plank it will not be square.
As this is otherwise an excellent saw, I wonder what I can do to resolve this. My first thought was to add a facing to the fence in timber but this would have to be planed to a subtle taper which would be difficult for me to get right. I am now thinking of using an aluminium flat bar say 20 by 5mm bolted to the fence (there are 2 holes each side) and shimmed out til both sides lie in the same plane. The easiest but crudest answer would be to cut the curved linking bar so that each half of the fence can be independantly set square and in line then clamped in place (each side has 2 substantial M8 bolts into the bed with oval holes for front-to-back adjustment). But I am reluctant to do this as I imagine the link is there for a reason.
Has anyone any better suggestions, please?
Thank you,Gavin
As this is otherwise an excellent saw, I wonder what I can do to resolve this. My first thought was to add a facing to the fence in timber but this would have to be planed to a subtle taper which would be difficult for me to get right. I am now thinking of using an aluminium flat bar say 20 by 5mm bolted to the fence (there are 2 holes each side) and shimmed out til both sides lie in the same plane. The easiest but crudest answer would be to cut the curved linking bar so that each half of the fence can be independantly set square and in line then clamped in place (each side has 2 substantial M8 bolts into the bed with oval holes for front-to-back adjustment). But I am reluctant to do this as I imagine the link is there for a reason.
Has anyone any better suggestions, please?
Thank you,Gavin