DIY Crossbow

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rotciv
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DIY Crossbow

Post by rotciv »

this pic shows the arrow embedded in the catalogue.
this pic shows the arrow embedded in the catalogue.
14.jpg (167.87 KiB) Viewed 8896 times
I have always been fascinated by medieval Armour. I know absolutely nothing about archery there fore this crossbow is not built with any scientific knowledge about the draw strength, accuracy, weight of arrows etc. It is just something that i loved doing. I hope you like my handiwork.The car leaf spring was given to me by a friend and i don't have any idea from which type of car it originated. At the centre it was 6mm thick. The wood used for the stock is Beech.After sanding it was finished off with wax. I tried the crossbow in an open place to see how far it could shoot and after shooting in rather windy conditions, the distance measured was 98 metres.
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The marking and cutting of the spring from the original car leaf spring.
The marking and cutting of the spring from the original car leaf spring.
Crossbow2.jpg (255.84 KiB) Viewed 8896 times
This pic shows the cutting of the profile from the original spring.
This pic shows the cutting of the profile from the original spring.
Crossbow3.jpg (244.82 KiB) Viewed 8896 times
this shows the cut leaf spring.You can see the four dowel holes at the centre part that prevent the leaf spring from twisting sideways.
this shows the cut leaf spring.You can see the four dowel holes at the centre part that prevent the leaf spring from twisting sideways.
crossbow4.jpg (121.76 KiB) Viewed 8896 times
This pic shows the diagram of the trigger and the centre part cut from 3/8 inch steel flat bar.
This pic shows the diagram of the trigger and the centre part cut from 3/8 inch steel flat bar.
Trigger6.jpg (170.9 KiB) Viewed 8896 times
This pic shows the trial fitting of the trigger, leaf spring and the front loop.
This pic shows the trial fitting of the trigger, leaf spring and the front loop.
assembly7.jpg (274.93 KiB) Viewed 8896 times
The initial shaping of the wooden stock.
The initial shaping of the wooden stock.
stock8.jpg (264.13 KiB) Viewed 8896 times
In this photo you can see the continued shaping of the wooden stock.
In this photo you can see the continued shaping of the wooden stock.
Stock9.jpg (270.85 KiB) Viewed 8896 times
this shows the crossbow without the burned decorations.
this shows the crossbow without the burned decorations.
stock10.jpg (181.53 KiB) Viewed 8896 times
This pic shows the decoration at the end part of crossbow.
This pic shows the decoration at the end part of crossbow.
stock 11.jpg (197.84 KiB) Viewed 8896 times
A closeup of the decoration burned on the front part of the crossbow.
A closeup of the decoration burned on the front part of the crossbow.
stock 12.jpg (178.05 KiB) Viewed 8896 times
This pic shows the finished crossbow.
This pic shows the finished crossbow.
finished12.jpg (191.09 KiB) Viewed 8896 times
these are arrow bolts that i made, but they are rather heavy so i purchased a set of aluminium arrows from the internet.
these are arrow bolts that i made, but they are rather heavy so i purchased a set of aluminium arrows from the internet.
bolts 13.jpg (158.11 KiB) Viewed 8896 times
This photo shows the result of shooting an arrow from a distance of 10 metres at a rather thick catalogue. You can see that the arrow which has a rather broad profile, penetrated 408 pages.
This photo shows the result of shooting an arrow from a distance of 10 metres at a rather thick catalogue. You can see that the arrow which has a rather broad profile, penetrated 408 pages.
15.jpg (178.02 KiB) Viewed 8896 times
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Re: DIY Crossbow

Post by Rorschach »

That's awesome, great bit of work. Amazing the power and distance you can achieve from a simple bit of steel.
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Razor
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Re: DIY Crossbow

Post by Razor »

That is totally awesome!!
I think I'll take two chickens...
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Gadget
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Re: DIY Crossbow

Post by Gadget »

A budding William Tell.. :lol:
By eck! ©
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kellys_eye
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Re: DIY Crossbow

Post by kellys_eye »

Brilliant Roctiv :thumbright:

The work put into machining that spring was epic.

Bookmarked for future reference! (although there are plans for similar devices online if anyone is interested).
Don't take it personally......
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Re: DIY Crossbow

Post by Dave54 »

It's a great job!
Deceptive how powerful they actually are.
What's the pull like to load it?
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Argyll
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Re: DIY Crossbow

Post by Argyll »

Cool. Do you know the draw weight?
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Re: DIY Crossbow

Post by Grendel »

Nice bit of work , I should perhaps get on with the one I started years ago and has sat in the shed since . If I may I'd say to try putting the bow on the other way . Looking at the sixth picture it's unstrung and the arms are pointing towards the butt. Turning it around so it looks like a Y when unstrung will give it far more poundage , far more power. You may even need mechanical assistance to span it then.
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rotciv
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Re: DIY Crossbow

Post by rotciv »

Rorschach wrote:That's awesome, great bit of work. Amazing the power and distance you can achieve from a simple bit of steel.
Thanks, glad you like it.
To tell you the truth, i had to taper the original leaf spring two times until it was malleable enough so that i could pull the string for a distance of six and a half inches. when i shot it the first time i was truly amazed with the power it unleashes the arrow.
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rotciv
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Re: DIY Crossbow

Post by rotciv »

Razor wrote:That is totally awesome!!
Glad you like my modest work.
Dreams contain the seed of success..... (if you manage to wake up.)
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rotciv
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Re: DIY Crossbow

Post by rotciv »

kellys_eye wrote:Brilliant Roctiv :thumbright:

The work put into machining that spring was epic.

Bookmarked for future reference! (although there are plans for similar devices online if anyone is interested).
It took a bit of work with the angle grinder as i had to cut it twice because the first time it was still to stiff so i had to narrow it to enable me to draw it backwards the distance to the trigger. The rest of the finishing was carried out with flap discs, files and a lot of elbow grease.
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rotciv
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Re: DIY Crossbow

Post by rotciv »

Gadget wrote:A budding William Tell.. :lol:
As a matter of fact, i was looking for an assistant willing to hold an apple on his head for target practice. If you would like to volunteer, I'll be much obliged :-)
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Re: DIY Crossbow

Post by rotciv »

Dave54 wrote:It's a great job!
Deceptive how powerful they actually are.
What's the pull like to load it?
Yes they are quiet powerful, in fact in olden times they managed to pierce the body Armour. As i am inexperienced and have no instruments to test the pull, I suspended the spring from the middle and attached two 25 kgs bags of cement. They pulled the spring about five inches downward. Since when i pull the string 6.5 inches to engage with the trigger i estimate the pull to be around 60kgs to 65 kgs. But as i said , its only guesswork.
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rotciv
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Re: DIY Crossbow

Post by rotciv »

Argyll wrote:Cool. Do you know the draw weight?
as i said in the post above, i estimate the draw weight to be about 60 / 65 kgs, but i may be wrong.
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rotciv
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Re: DIY Crossbow

Post by rotciv »

Grendel wrote:Nice bit of work , I should perhaps get on with the one I started years ago and has sat in the shed since . If I may I'd say to try putting the bow on the other way . Looking at the sixth picture it's unstrung and the arms are pointing towards the butt. Turning it around so it looks like a Y when unstrung will give it far more poundage , far more power. You may even need mechanical assistance to span it then.
Yes it would be nice if you complete the one you started maybe i could get better ideas to improve my work. I agree that if you invert the string it would give you more power, but mechanical assistance would be required. To be honest i was afraid to push the spring to its limit as i read that it could break and injure you and being totally inexperience, i was a bit cautious in that regard. One mistake i made was that the groove holding the arrow was too shallow and next time I'll try to devise a better trigger system as the present one is rather stiff to pull and it has no safety catch.
Dreams contain the seed of success..... (if you manage to wake up.)
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