Oak Doors

This is where you can post pictures of work that you have done. Tradesmen and DIY pictures are all welcome. Please only post pictures of work that you have done personally. Thanks

Moderator: Moderators

custom made
Senior Member
Posts: 159
Joined: Thu Apr 14, 2011 8:16 am
Has thanked: 10 times
Been thanked: 8 times

Re: Oak Doors

Post by custom made »

DWD

wedging still to come
custom made
Senior Member
Posts: 159
Joined: Thu Apr 14, 2011 8:16 am
Has thanked: 10 times
Been thanked: 8 times

Re: Oak Doors

Post by custom made »

custom made wrote:DWD

wedging still to come
I want to try fox wedging on this door and when I think about I haven't left myself any room really for normal wedges.
custom made
Senior Member
Posts: 159
Joined: Thu Apr 14, 2011 8:16 am
Has thanked: 10 times
Been thanked: 8 times

Re: Oak Doors

Post by custom made »

Or have I left enough room? Anyone
User avatar
getthewheelsinline
Senior Member
Posts: 754
Joined: Sun Jan 06, 2013 5:14 pm
Location: Scotland
Has thanked: 224 times
Been thanked: 182 times

Re: Oak Doors

Post by getthewheelsinline »

Fantastic quality of work CM - Very tidy! I'm watching this one carefully!
dewaltdisney
Senior Member
Posts: 16989
Joined: Fri Jan 20, 2006 5:51 pm
Location: Essex
Has thanked: 814 times
Been thanked: 3508 times

Re: Oak Doors

Post by dewaltdisney »

I think that it is safer wedging as that door is going to take a bit of weight in glass and a lot is dependent on the four M&T's holding true. To save typing the obvious, I found this which is quite useful http://americanwoodworker.com/blogs/tec ... tenon.aspx

I like the hole drilled in the tenon that prevents spitting in this example. Worth a bit of tinkering to get it as strong as you can.

DWD
These users thanked the author dewaltdisney for the post:
getthewheelsinline
Rating: 7.14%
custom made
Senior Member
Posts: 159
Joined: Thu Apr 14, 2011 8:16 am
Has thanked: 10 times
Been thanked: 8 times

Re: Oak Doors

Post by custom made »

Great article DWD

I really like the look of the finished wedges in the tenon :thumbright:
dewaltdisney
Senior Member
Posts: 16989
Joined: Fri Jan 20, 2006 5:51 pm
Location: Essex
Has thanked: 814 times
Been thanked: 3508 times

Re: Oak Doors

Post by dewaltdisney »

I think the point I wanted to make most was that if there is any shrinkage or expansion in the joint it could create a degree of movement that would allow the door to drop a tad and cause issues. As you are using through M&T's you can wedge it up nice and tight and also make a feature out of it showing the joint.

Victorian doors were often made simply wedged together with no glue and it is possible to pull them apart 150 years on. I saw this on telly once with Tommy Walsh and a bloke called Will Mockett. Cannot recall the show though.

DWD
mailee
Senior Member
Posts: 586
Joined: Thu May 08, 2008 6:49 pm
Location: N. E. Lincs
Has thanked: 1 time
Been thanked: 69 times

Re: Oak Doors

Post by mailee »

Nice job. I was going to ask what method you use to cut the tennons but see you use a saw. Do you cut them on the De Walt SCMS or a Radial arm saw? Reason I am asking is on a SCMS you have to pack the timber out to get the cut level across the face of the tennon.
Never enough hours in the day!
http://www.alanwilley.co.uk/
custom made
Senior Member
Posts: 159
Joined: Thu Apr 14, 2011 8:16 am
Has thanked: 10 times
Been thanked: 8 times

Re: Oak Doors

Post by custom made »

Mailee

I used my table saw for the tenons and then chisled off the rest od the waste. I then used the router table fitted with a straight bit to get a nice clean finish on the tenon :-)

I was going to wedge up the door last night but only managed to cut the tapered mortice and drill relief holes in the tenons. I'll (hopefully) get around to cutting the wedges and gluing the door tonight!
Attachments
Relief holes drilled with 6mm bit.JPG
Relief holes drilled with 6mm bit.JPG (98.17 KiB) Viewed 5828 times
87 Degree Block for cutting tapers in mortice with chisel.JPG
87 Degree Block for cutting tapers in mortice with chisel.JPG (123.83 KiB) Viewed 5828 times
3mm line marked out for taper.JPG
3mm line marked out for taper.JPG (89.6 KiB) Viewed 5828 times
custom made
Senior Member
Posts: 159
Joined: Thu Apr 14, 2011 8:16 am
Has thanked: 10 times
Been thanked: 8 times

Re: Oak Doors

Post by custom made »

Finally got around to gluing, wedging and clamping the first door. The fox wedges working out really well and I'm going to use this wedging method on the next door.

Hopefully I'll start the 2nd door tomorrow.
Attachments
Wedges cut form table saw.JPG
Wedges cut form table saw.JPG (137.25 KiB) Viewed 5803 times
Top rail (glue).JPG
Top rail (glue).JPG (91.88 KiB) Viewed 5803 times
Clamped bottom rail.JPG
Clamped bottom rail.JPG (114.04 KiB) Viewed 5803 times
Clamped bottom rail 2.JPG
Clamped bottom rail 2.JPG (100.91 KiB) Viewed 5803 times
Clamped bottom rail 1.JPG
Clamped bottom rail 1.JPG (109.37 KiB) Viewed 5803 times
mailee
Senior Member
Posts: 586
Joined: Thu May 08, 2008 6:49 pm
Location: N. E. Lincs
Has thanked: 1 time
Been thanked: 69 times

Re: Oak Doors

Post by mailee »

I'm not trying to teach you how to suck eggs but I think you will find Fox wedges are different. Those are just wedges, a fox wedge is one that is invisible to the outside and bottoms on a blind mortice. I used to make the same error in calling those fox wedges that's how I know. :oops:
Never enough hours in the day!
http://www.alanwilley.co.uk/
custom made
Senior Member
Posts: 159
Joined: Thu Apr 14, 2011 8:16 am
Has thanked: 10 times
Been thanked: 8 times

Re: Oak Doors

Post by custom made »

I hear what you're saying it Mailee and agree :thumbright: Still, I would think this method of wedging is stronger than the standard method of wedging a m&t on a door stile.
User avatar
big-all
Pro Carpenter
Posts: 23577
Joined: Sat Dec 16, 2006 10:11 pm
Location: redhill surrey an auld reekie laddie
Has thanked: 735 times
Been thanked: 2339 times

Re: Oak Doors

Post by big-all »

mailee wrote:I'm not trying to teach you how to suck eggs but I think you will find Fox wedges are different. Those are just wedges, a fox wedge is one that is invisible to the outside and bottoms on a blind mortice. I used to make the same error in calling those fox wedges that's how I know. :oops:
thats the trouble with working on your[our] own we get confused pick up the wrong terminolligy with no one to correct us :lol:
we are all ------------------still learning
mailee
Senior Member
Posts: 586
Joined: Thu May 08, 2008 6:49 pm
Location: N. E. Lincs
Has thanked: 1 time
Been thanked: 69 times

Re: Oak Doors

Post by mailee »

I totally agree with you. Add to that the fact that you are not just relying on the glue but a mechanical joint too so will be a strong joint for many years to come. :thumbright:
Never enough hours in the day!
http://www.alanwilley.co.uk/
custom made
Senior Member
Posts: 159
Joined: Thu Apr 14, 2011 8:16 am
Has thanked: 10 times
Been thanked: 8 times

Re: Oak Doors

Post by custom made »

I have been away the last few months with work hence my lack of activity. Finally got the doors finished. Will forward pics with architrave complete shortly.
Attachments
With glass and lacquer
With glass and lacquer
Double Doors (1).JPG (153.1 KiB) Viewed 5426 times
Without glass or lacquer
Without glass or lacquer
Double Doors.JPG (106.67 KiB) Viewed 5426 times
These users thanked the author custom made for the post:
getthewheelsinline
Rating: 7.14%
Post Reply

Return to “Show Case Gallery”